With scarce land availability, high rental costs, and limited storage space, industries in Singapore face constant challenges optimizing their warehouse and inventory operations. Installing industrial racking systems has emerged as an efficient solution embraced by manufacturers, logistics companies, retailers, and other businesses to maximize their storage capacity and material handling productivity.
Reasons Singapore Industries Love Industrial Racking Systems to Bits
There are several reasons why industrial racking systems are hugely popular in Singapore:
Maximize Vertical Space Utilization
By effectively utilizing the vertical dimension, industrial racks can multiply the storage capacity within the same warehouse floor area. Forklifts allow stacking inventory up to great heights safely and securely. Selective pallet racking and other high-density racking systems conserve precious floor space in Singapore’s cramped warehouses.
Improve Inventory Accessibility
The adjustable racking configurations provide direct access to any pallet, box or item stored. Forklifts can quickly retrieve or putaway inventory without wasting time moving other material. This improves order processing and inventory turnover. Specific racking solutions like push-back racks optimize floor space while still allowing easy pallet access.
Streamline Material Handling
Industrial racking enables efficient material movement using forklifts and eliminates manual handling. Forklift accessible racks in pick modules speed up order picking and dispatch operations. Automated storage and retrieval systems take efficiency to the next level by mechanically storing and retrieving pallets without forklifts. This cuts down labor requirements and accelerates movement.
Organize Storage Locations
Racking systems assign fixed locations for inventory storage making it easy to identify material. Warehouse management systems can be integrated with rack locations to assign and track stock putaway locations and aid inventory counting. Workers spend less time searching for items leading to more productive warehouse activities.
Allow Inventory Tracking
Barcode scanning and RFID tracking can be utilized along with racking systems to closely track inventory quantities and movements. This improves stock visibility and enables ‘first-expire-first-out’ rotation of material with expiry dates like food items. Real-time inventory tracking facilitates lean just-in-time operations.
Adapt to Business Growth
Modular industrial racks allow easy reconfiguration to accommodate growing inventory volumes. Racks can be expanded upwards by adding levels or sideways by installing more units. Singapore’s demand-driven businesses appreciate the flexibility offered by adjustable racks to dynamically adapt to changes.
Steps for Installing Industrial Racking Systems
- Analyze requirements – Storage capacity needs, inventory dimensions & weights, material handling processes, layout constraints etc. are analyzed.
- Design racking layout – Suitable racking type, racking plan with aisle widths, rack height and clearance requirements are designed to optimize available space.
- Select rack system – Racking frames, beams, decking and accessories compatible with inventory are selected ensuring adequate strength and safety factors. Compliance with Singapore standards is verified.
- Prepare the facility – Floor is checked for evenness and strength to bear rack loads. Lighting, fire sprinklers, dock doors etc. are readied for rack installation.
- Assemble & erect racks – Racking components are systematically assembled and erected as per manufacturer’s instructions and layout plans.
- Inspect installed racks – Completed racks are thoroughly inspected for verticality, alignment and stability. Safety lock pins, end protectors and warning signs are affixed.
- Integrate with warehouse systems – Racking structure is integrated with warehouse management system and other technologies like barcodes/RFID readers. Personnel are trained on safe rack operations.
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By methodically following the installation steps, robust industrial racks that fully meet a facility’s needs can be implemented. Proper maintenance and adherence to safety procedures ensures years of optimized operations. Storage racking investment goes a long way in enhancing warehouse productivity and growth capability for businesses in Singapore’s dynamic economic landscape.
